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Several design for controller
First one
Second one
And the one
Making of casting mold. Made of polyurethane.
Mold is ready
Fiberglass and other stuff for casting
Mold after casting. It didn't hold up.
I knew that it won't hold up. Thankfully it hold long enough.
Not that nice but good enough
Make it little bit nicer
Roughing the right shape. I machined it little bit under dimensions because...
I covered it with Plastic Padding Chemical Metal and then machined with right dimension.
Switch holes
Everything seems to fit
Back lid
After grinding and basecoating
And painted
Text plate (1mm aluminium) in between two boards that it won't bend
After polishing it's time to make the texts
Pretty good
All parts ready for assembling
Switches mounted
Wiring
Wiring ready
Connected and ready to use.
First one